Pipe Processing Technology Institute, Products
For Rubber Hoses

Mandrels

  • In-house production of up to 1,222 types of mandrels

  • 168 types of bending molds in stock & in-house production of non-stocked molds

  • 2-day manufacturing lead time

  • Non-contact 3D measuring instruments for thorough inspection. No inspection jigs necessary

  • Complicated shapes for the narrow space in the engine room

  • Only part data or drawings necessary*

* Consultation is required

Material (Solid Round Bar) Carbon steel S45C, Austenitic stainless steel SUS304, Aluminum magnesium alloy A5056
Diameter φ2.8～φ37, 0.1mm pitch available
Bend Radius R10～R100
Bending Molds 168 types of bending molds in stock*¹
Manufacturing Lead Time 2 business days (for mandrels for prototyping only)*²

*¹ We manufacture non-stocked molds
*² 5 business days for the non-stock mandrels

Pipe Processing Technology Institute, Products
Pipe/Tube Bending, Fabrication, Deformation & Welding Products

Mandrel 1

Pipe/Tube Bending, Fabrication, Deformation & Welding Products

Mandrel 2

Pipe/Tube Bending, Fabrication, Deformation & Welding Products

Mandrel 3

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Bending of Deformed Pipes

Cabin Frames

  • No major wrinkles when bending deformed pipes

  • Multi-product, small-lot production system for cost reduction

  • Entire processes covered from bending to assembly

  • Available for prototyping, trial, and mass production

Material (Solid Round Bar) STK400
Material Thickness t3.2~t6.0
Bend Radius Small Radius: R150~R250 Large Radius: R1000~R6500*¹
Capabilities Bending, Weld assembly, Laser drilling
Manufacturing Lead Time 2-3 business days for mass production*² / 2 weeks for prototypes for small-lot production*³

*¹ Step bending is also available
*² Varies by production amount
*³ Varies by shapes

Pipe Processing Technology Institute, Products

Bending

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Laser Machining

Pipe Processing Technology Institute, Products

Welding

Pipe Processing Technology Institute, Products, Hydraulic Piping
Pipe Fabrication

Hydraulic Piping

  • Multi-product, small-lot production system

  • Manufacturing lead times as short as 1 week or JIT

  • Available for prototyping, trial, and mass production

  • A broad pipe diameter ranges covered(φ10-φ30 for Hydraulic Piping / φ30-φ100 for Exhaust Piping)

Material (Solid Round Bar) STPS (Cold-Drawn Carbon Steel Pipes) / STKM / SGP (Carbon Steel Pipes for Piping) / Stainless Steel
Hydraulic Pressure Up to 21 Mpa*¹
Pipe Diameter φ10~φ30
Pipe Thickness t1.6~t5.5
Bend Radius 1.0D~ (Material Diameter)*²
Capabilities Bending / Weld Assembly / Terminal Processing
Manufacturing Lead Time 1 week~

*¹ Ask for details
*² Varies by material and bending condition

Pipe Processing Technology Institute, Products, Hydraulic Piping
Pipe/Tube Bending, Fabrication, Deformation & Welding Products

Terminal Processing

Pipe/Tube Bending, Fabrication, Deformation & Welding Products

Bending

Pipe/Tube Bending, Fabrication, Deformation & Welding Products

Welding

Pipe Processing Technology Institute, Products

©ProLift Toyota Material Handling

Pipe Fabrication

Exhaust Piping

  • Multi-product, small-lot production system

  • Manufacturing lead times as short as 1 week or JIT

  • Available for prototyping, trial, and mass production

  • A broad pipe diameter ranges covered(φ10-φ30 for Hydraulic Piping / φ30-φ100 for Exhaust Piping)

Material (Solid Round Bar) STKM (SC Steel Pipes) / Stainless Steel
Hydraulic Pressure N/A
Pipe Diameter φ30~φ100
Pipe Thickness t1.0~t5.5
Bend Radius 1.5D (Material Diameter)*
Capabilities Bending / Weld Assembly / Terminal Processing
Manufacturing Lead Time 1 week

* Varies by material and bending condition

Pipe/Tube Bending, Fabrication, Deformation & Welding Products

Terminal Processing

Pipe/Tube Bending, Fabrication, Deformation & Welding Products

Bending

Pipe/Tube Bending, Fabrication, Deformation & Welding Products

Welding

Pipe/Tube Bending, Fabrication, Deformation & Welding Products
Bending of Deformed Pipes (Auto Parts)

Seat Frames 1

  • Frames to fix seats or seatbelts for automobiles

  • Welding assembly with bent pipes and various parts

  • Welding assembly accuracy* ±1.5～0.5

  • Finished product size: approx. 500 x 500 mm

* Heat strains taken into consideration

Pipe/Tube Bending, Fabrication, Deformation & Welding Products
Pipe/Tube Bending, Fabrication, Deformation & Welding Products
Bending of Deformed Pipes (Auto Parts)

Seat Frames 2

  • Seat frames for automobiles

  • Metal stamping (pressing & drilling) on the bent pipes for welding assembly with various parts

APPLICATIONS

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Automobile

Pipe Processing Technology Institute, Forklift

Forklift

Pipe Processing Technology Institute, Excavators

Excavators

Pipe Processing Technology Institute, Dozers

Dozers

Pipe Processing Technology Institute, Wheel Loaders

Wheel Loaders

Pipe Processing Technology Institute, Seeders

Seeders

Pipe Processing Weld Manufacturing Company Gallery

Harvesters

Pipe Processing Technology Institute, Sprayers

Sprayers

Achieve Perfect Results with Pipe/Tube Bending, Fabrication, and Mandrel Expertise.

We strive every day to become a company that can grow. We believe that our skills and experience provide what you need on time. Please contact us to make the next innovation achives.