Fast, Precision-Made Mandrels for Complex Engine Room Shapes
Mandrels for Rubber Hose Prototyping and Production
We specialize in the in-house production of mandrels for rubber hose manufacturing, offering fast turnaround and high accuracy. With over 1,200 mandrel types and 168 bending molds in stock, we support rapid prototyping—even for complex, space-constrained engine components.
Our non-contact 3D measurement system ensures precise inspection without the need for jigs. Only part data or drawings are required to get started—ideal for custom development and engineering trials.
We work with carbon steel (S45C), stainless steel (SUS304), and aluminum magnesium alloy (A5056), and support mandrel diameters from φ2.8 to φ37, with bend radii from R10 to R100, in 0.1 mm pitch increments.
* Consultation is required
| Material (Solid Round Bar) | Carbon steel S45C, Austenitic stainless steel SUS304, Aluminum magnesium alloy A5056 |
| Diameter | φ2.8～φ37, 0.1mm pitch available |
| Bend Radius | R10～R100 |
| Bending Molds | 168 types of bending molds in stock*¹ |
| Manufacturing Lead Time | 2 business days (for mandrels for prototyping only)*² |
*¹ We manufacture non-stocked molds
*² 5 business days for the non-stock mandrels
Mandrel (Assy)
Mandrel (Assy)
Mandrel (Assy)
Mandrel (Assy)
Mandrel (Assy)
Mandrel (Assy)
Precision Mandrel Fabrication for Complex Rubber Hose Shapes
Using advanced bending, welding, and forming techniques, we create high-precision mandrels from round solid bars—even when complex shapes make mechanical forming difficult. With nearly all processes handled in-house, we ensure short lead times and consistent quality. Our non-contact 3D measuring instruments guarantee shape accuracy without the need for jigs, making us ideal for custom and prototype rubber hose applications.
Reference: Mandrels Flyer
This video highlights mandrel pipe bending—a technique used to maintain interior diameter and prevent wrinkling in tight-radius bends. Ideal for exhaust systems, hydraulic lines, and structural components, this method ensures smooth flow paths, consistent wall thickness, and high-quality results in complex pipe geometries.
MANDREL BENDING APPLICATIONS
Automotive
Vehicles
Heavy-duty Machinery
Forklift
Heavy-duty Machinery
Excavators
Heavy-duty Machinery
Dozers
Heavy-duty Machinery
Wheel Loaders
Agricultural Machinery
Seeders
Agricultural Machinery
Harvesters
